Experts in Substrate Heating

Power Supplies

Thermic Edge supply AC and DC power supplies along with heater temperature controllers to customers located around the world. Systems can be tailored to suit any application and customer requirements. Worldwide sales and customer support is handled at Thermic Edge on the South Coast of England.

power Supplies & Heater Controller Overview

Thermic Edge has extensive experience in the operation, support, and supply of Power Supply Units for use both in Laboratory and Industrial applications. All power supplies have been designed to offer excellent functionality combined with ease of use and provide a complete package for controlled power systems to a variety of applications, not limited to heating systems.

Please see below tables for all power supplies available. If you require a quote, please contact us with the model number and a member of our sales team will assist.

Both AC Power Supplies and DC Power Supplies are available in a wide range of input and output options.

Controllers are available as an integrated option into the power supply or as a standalone unit.

Should you wish to enquire about a specific requirement, or have any questions about the various systems on offer, please contact us at sales@thermic-edge.com and a member of our team will be more than happy to assist.

AC Power Supplies

The Thermic Edge AC Temperature Controller Power Supply Range has been designed to be a simple to use, robust, user definable and accurate heater temperature controller combined with an AC power supply, which, together with the optional communications facility, makes this unit a versatile package.

The AC PSU unit is supplied as standard with a mains cable assembly, suitable for local use, to be requested at the time of ordering the unit. A connector kit is provided for the Output, Thermocouple and Interlock Trip Facility. All AC Power Supplies are supplied with RS-232 input as standard. The RS232 feature allows the controller to be connected to the users computer system through Eurotherms free iTools software, which provides data logging capability.

A 24v interlock circuit is also included to enable the power supply to be integrated with interlocks into other systems, or safety interlocks to be attached directly to the unit; which will switch off the enable signal from the unit if the circuit is broken. This enables safety interlocks via make / break switches for things such as chamber lids closed, vacuum interlocks, cooling water flow, over temperature sensors, etc. All AC PSUs come with soft start to protect against transformer current in rush.

Most thermocouple types can be accommodated with automatic cold-junction compensation. The temperature controller will usually be configured for type ‘K’; other types are available as an option upon request. The unit is compliant with relevant EU directives.

FEATURES

  • Fitted with Eurotherm PID accurate temperature controllers.
  • Auto tuning function to dynamically tailor power output to the heater’s environment, thus avoiding overshooting during temperature ramping.
  • Alternative PID controllers such as RKC or West can also be used if preferred by our customer.
  • The control enables ramping and cooling between two set points at a specified ramp rate.
  • Remote control of Eurotherm pid controller is available via Modbus RS232 or RS485
  • Controllers with large transformers are fitted with soft start facility to stop power surges.
  • Controllers are fitted with 0 volt firing solid state relays, to reduce noise, power surges and reduce the potential for arcing on the heater.
  • All controllers have a 24v interlock circuit, which will cut the power output if the circuit is broken. This can be used to interlock many safety features such as lid closed, water flow, high vacuum enabled, over temperature etc.

APPLICATIONS

  • Resistance Heating Elements.
  • LED, Motors and DC fans test.
  • Accumulator charging.
  • Laboratories, Factories and Universities.
  • Small electrolysis or electroplating system.
  • Burn-in tests for products, such as DC motors & fans, resistors and capacitors etc.

The AC PSU unit is supplied as standard with a mains cable assembly, suitable for local use, to be requested at the time of ordering the unit. A connector kit is provided for the Output, Thermocouple and Interlock Trip Facility.  All AC Power Supplies are supplied with RS-232 input as standard. The RS232 feature allows the controller to be connected to the users computer system through Eurotherms free iTools software, which provides data logging capability.

A 24v interlock circuit is also included to enable the power supply to be integrated with interlocks into other systems, or safety interlocks to be attached directly to the unit; which will switch off the enable signal from the unit if the circuit is broken. This enables safety interlocks via make / break switches for things such as chamber lids closed, vacuum interlocks, cooling water flow, over temperature sensors, etc. All AC PSUs come with soft start to protect against transformer current in rush.

Most thermocouple types can be accommodated with automatic cold-junction compensation. The temperature controller will usually be configured for type ‘K’; other types are available as an option upon request. The unit is compliant with relevant EU directives. A brief overview of the features of the range available is given below.

STOCK AC POWER SUPPLIES

Model NoMax PowerMax O/P CurrentO/P Volts choicesO/P TypeEnclosure
HTCBF10003U1000 W13 Amps240v/115v/50vAC – SSR3U half rack
HTCBF15003U1500 W13 Amps240v/115v/50vAC – SSR3U half rack
HTCBF40004U4000 W50 Amps240v/115v/50vAC – SSR4U full rack
HTCBF5000+PC20 KW500 AmpsCustomAC – SSR or Phase Angle3U half + floor  box

SPECIFICATIONS

Power Input
Mains Voltage230Vac +/-10%, 50-60Hz
TypeEurotherm 2216e
Sensor TypesK as standard, others as options
Sensor RangesK -200°C to +1372°C
Cold JunctionAutomatic compensation, typically >30 to 1 compensation rejection of ambient temperature change
Sample Rate9Hz
Accuracy0.25% of reading +/- LSD or +/- 10°C/F
Control ModePID, PI, PD, P ONLY or ON / Off
Ramp Rate0.01 to 99.99 degrees/second, minute or hour
TuningOne-shot self-tune algorithm
Sensor FailOutput programmable between 0-100%
CommunicationsRS232 or RS485: 1200, 2400, 4800, 9600 or 19200 baud modbus Bisynch or SPI
DisplayDual 4-digit x 7 high intensity LED
Front Panel and Indicators
Mains ON/OFF (0/1) switch
Output ON/OFF switch
2216e Temperature controller
LED indication of supply, interlock and output
Rear Panel Connectors
Mains input ‘Power-Con’ Blue Nutrik type
Heater Output ‘Power-Con’ Grey Nutrik type
Miniature type ‘K’ thermocouple socket
9-way D-type Interlock socket
9-way D-type Comms socket
Fusing: Rear Panel
Mains InputFS1 10A (delay) size ‘O’, 1,25 inches
Temp ControllerFS2 1.0A T (delay) 20mm
DC Supply Pri. FS31.0A T (delay) 20mm
DC Supply Sec. FS42.0A T (delay) 20mm
Heater OutputAs required
Environmental
Operating Temp+5°C to +40°C
Storage-10°C to +70°C
Relative Humidity5% to 85% RH
GeneralNon-explosive atmosphere. Electrically conductive pollution must be excluded from the cabinet
Dimensions
Height3U, 134mm
Width9.5 inch, half rack mounting
Depth380mm, excluding mating connectors
EMC and Safety Standards
Compliant with relative EU directives

 

dC pOWER SUPPLIES

Thermic Edge’s new SMP range of Switch Mode DC Power Supplies offers a lightweight, cost-effective alternative to AC Power Supplies. DC power supplies, due to their stable current, offer an intuitive, easy-to-use system for a variety of systems requiring power. The power supplies don’t require a transformer, so are far lighter than AC PSUs while also providing a much smaller footprint in the workplace. The Thermic Edge DC Power Supplies are an excellent solution for powering and controlling any system requiring stable, accurate, and safe power delivery.

FEATURES

  • 24 V interlock which cuts the power supply output when the interlock is broken.
  • Remote enable
  • 0-10v input for remote control
  • Local and remote switch on back of PSU.
  • Stock models available in 3kW and 6kW
  • Voltage and Current limit control
  • (Control Voltage) CV / (Control Current)CC working modes, auto-switchable between two modes.
  • Output voltage & current 3 1/2” LED display.
  • Intelligent fan cooling to withstand continuous working.
  • Adaptability to continuous or dynamic loads.
  • Overheat & Over-current protection.
  • Standard power supply enclosure (434 x 185 x 400 mm).
  • Low ripple and noise.
  • Voltage & Current continuously adjustable, 10-turn potentiometer setting.

APPLICATIONS

  • 24 V interlock which cuts the power supply output when the interlock is broken.
  • Remote enable
  • 0-10v input for remote control
  • Local and remote switch on back of PSU.
  • Stock models available in 3kW and 6kW
  • Voltage and Current limit control
  • (Control Voltage) CV / (Control Current)CC working modes, auto-switchable between two modes.
  • Output voltage & current 3 1/2” LED display.
  • Intelligent fan cooling to withstand continuous working.
  • Adaptability to continuous or dynamic loads.
  • Overheat & Over-current protection.
  • Standard power supply enclosure (434 x 185 x 400 mm).
  • Low ripple and noise.
  • Voltage & Current continuously adjustable, 10-turn potentiometer setting.

All DC PSUs are fully compatible with our range of heater controllers. The controller is housed in a separate 3U unit. The Thermic Edge Heater Temperature Controller has been designed to be a simple to use, robust, user definable and accurate heater temperature controller that, together with the optional communications facility, makes this unit a very powerful package. The controller unit is 3U high, half rack width, and is compliant with relevant EU directives.

The controller unit contains a PID controller (Proportional with Integral and Derivative). This provides an auto-tuning function to dynamically tailor the power supply output to the requirements of the heater to reach the desired temperature in an accurate safe, and efficient manner. Thus, overshooting is avoided during temperature ramping. This function is fully compatible with any power supply using a 0-10V input signal.

STOCK DC POWER SUPPLIES

Thermic Edge holds the two power supplies below in stock. These cover 80% of the power requirements of Thermic Edge systems. Other models with varying outputs are available upon request.

Model No

Max Power

Max O/P Current

O/P Voltage

O/P Type

Enclosure

SMP460

3000 W

50 Amps

60 Volts

DC

434 x 185 x 400 mm

SMP560

6000 W

100 Amps

60 Volts

DC

434 x 185 x 400 mm

SMP4000 SERIES POWER SUPPLY RANGE

Model

Output

Dimension (W*H*D)

SMP406A

0-6.0V

60.0A

434 x 110 x 400

SMP406B

80.0A

SMP406C

100.0A

SMP418A

0-18.0V

60.0A

434 x 110 x 400

SMP418B

80.0A

SMP418C

100.0A

SMP430A

30.0V

60.0A

434 x 110 x 400

SMP430B

70.0A

SMP430C

80.0A

SMP430D

90.0A

SMP436A

36.0V

60.0A

434 x 110 x 400

SMP436B

70.0A

SMP436C

80.0A

SMP450A

50.0V

50.0A

434 x 110 x 400

SMP460A

60.0V

50.0A

434 x 110 x 400

SMP4100A

100.0V

15.0A

434 x 110 x 400

SMP4100B

20.0A

SMP4200A

200.0V

8.0A

434 x 110 x 400

SMP4200B

10.0A

SMP4250A

250.0V

5.0A

434 x 110 x 400

SMP4250B

6.0A

SMP4250C

8.0A

SMP4300A

300.0V

6.0A

434 x 110 x 400

SMP4300B

8.0A

SMP4400A

400.0V

5.0A

434 x 110 x 400

SMP4400B

6.0A

SMP4500A

500.0V

4.0A

434 x 110 x 400

SMP4500B

5.0A

SMP4600A

600.0V

3.0A

434 x 110 x 400

SMP4600B

4.0A

SMP4700A

700.0V

3.0A

434 x 110 x 400

SMP4800A

800.0V

3.0A

434 x 110 x 400

SMP41A

1000.0V

1.0A

434 x 110 x 400

SMP41B

2.0A

SMP5000 SERIES POWER SUPPLY RANGE

Model

Output

Dimension (W*H*D)

SMP506A

0-6.0V

150A

434 x 185 x 400

SMP506B

200.0A

SMP506C

300.0A

SMP518A

0-18.0V

150.0A

434 x 185 x 400

SMP518B

200.0A

SMP518C

300.0A

SMP530A

30.0V

100.0A

434 x 185 x 400

SMP530B

150.0A

SMP536A

36.0V

100.0A

434 x 185 x 400

SMP536B

150.0A

SMP540A

40.0V

250.0A

483 x 133 x 600

SMP550A

50.0V

80.0A

434 x 185 x 400

SMP560B

60.0V

100.0A

434 x 185 x 400

SMP5100A

100.0V

30.0A

434 x 185 x 400

SMP5100B

40.0A

SMP5200A

200.0V

18.0A

434 x 185 x 400

SMP5200B

25.0A

SMP5250A

250.0V

10.0A

434 x 185 x 400

SMP5250B

15.0A

SMP5250C

20.0A

SMP5300A

300.0V

10.0A

434 x 185 x 400

SMP5300B

15.0A

SMP5400A

400.0V

10.0A

434 x 185 x 400

SMP5500A

500.0V

8.0A

434 x 185 x 400

SMP5500B

10.0A

SMP5600A

600.0V

5.0A

434 x 185 x 400

SMP5600B

8.0A

SMP5700A

700.0V

5.0A

434 x 185 x 400

SMP5700B

7.0A

SMP5800A

800.0V

4.0A

434 x 185 x 400

SMP5800B

6.0A

Heater Controller

The Thermic Edge Heater Temperature Controller has been designed to be a simple to use, robust, user definable and accurate heater temperature controller that, together with the optional communications facility, makes this unit a very powerful package. The unit is 3U high, half rack width, and is compliant with relevant EU directives. The unit operates by giving a 0-10v output signal controlling either a Thyristor, SSR or PSU.

  • As standard our heater controllers are fitted with Eurotherm PID temperature controllers, to very accurately control heater ramping and set points without over shooting or deviation.
  • Alternative PID controllers such as RKC or West can also be used if preferred by our customer.
  • Enable switch located on the front of the unit.
  • LED Status display on front of unit detailing supply, interlock and output status.
  • Data logging capability with Eurotherms free iTools software.
  • An auto tuning facility enables the controller to accurately tune to the heater to its environment, and therefore avoid overshooting during temperature ramping.
  • Remote control is available via Modbus RS232 or RS485
  • All controllers have a 24v interlock circuit, which will cut the enable signal if the circuit is broken. This can be used to interlock many safety features such as lid closed, water flow, high vacuum enabled, over temperature etc.
  • Pressure hold facility is available that links to a pressure sensor and will cut the controller enable signal, switching off the psu, if the outgassing due to heating raises the chamber pressure above the set point pressure.

Temperature controllers are utilised to monitor and control a thermal system such as a substrate heater, stage, or furnace. The controller operates by comparing the temperature measured via a suitable input, usually a thermocouple, and the setpoint on the controller. In this way, the controller can then switch on or off the power supply to the heater to either increase or decrease the temperature of the system.

It is important that a suitable temperature sensor is used alongside the controller. Different sensors have different operating temperatures. Thermocouple types should be specified alongside the controller in order to ensure accurate and stable operation. Most thermocouple types can be accommodated with automatic cold-junction compensation. The controller will usually be configured for type ‘K’; other types are available as an option. The thermocouple type and range is software selected, all that needs to be added is the correct type compensation cable and connectors.

The unit contains a PID controller (Proportional with Integral and Derivative). This provides an auto-tuning function to dynamically tailor the power supply output to the requirements of the heater to reach the desired temperature in an accurate safe, and efficient manner. Thus, overshooting is avoided during temperature ramping. This function is fully compatible with any power supply using a 0-10V input signal.

PID tuning is a method by with the controller increases the accuracy and stability of the system through a trial and error process. This process means that PID controllers are the most stable and accurate system of control compared to On/Off and Proportional Temperature controllers.

In normal operation the temperature controller will display actual and target temperatures (whether or not set point ramp-rate or self-tune is invoked) or indicate if the temperature sensor has failed. In the full configuration mode, all parameters and values can be viewed and edited. Control can be PID, PI, PD, P only or ON/OFF, with values automatically set or manually entered. The output power level is programmable if the sensor fails.

For processes where the maximum temperature must not be exceeded, the ramp-rate facility allows the user to define the temperature rise in programmed units (per second, minute or hour). A self-tuning algorithm automatically sets the PID and the under and overshoot values.

All controllers are supplied with RS-232 input as standard, as well as extensive safety features to ensure low-risk operation. This package also includes software, making external control extremely powerful and simple to use. A 24V interlock is also provided to cut the enable signal should the circuit be broken, example, to maintain the overall system pressure within limits.

The unit is supplied as standard with a mains cable assembly, suitable for local use, requested at the time of ordering the unit. A connector kit is provided for the Output, thermocouple and Interlock trip facility. The unit must also be earthed via the rear panel stud provided; use 2.5mm2 cable or braid connected to your system ‘star-point’ earth.

sPECIFICATIONS

Power Input

Mains Voltage230Vac +/-10%, 50-60Hz
TypeEurotherm 2216e
Sensor TypesK as standard, others as options
Sensor RangesK -200°C to +1372°C
Cold JunctionAutomatic compensation, typically >30 to 1 compensation rejection of ambient temperature change
Sample Rate9Hz
Accuracy0.25% of reading +/- LSD or +/- 10°C/F
Control ModePID, PI, PD, P ONLY or ON / Off
Ramp Rate0.01 to 99.99 degrees/second, minute or hour
TuningOne-shot self-tune algorithm
Sensor FailOutput programmable between 0-100%
CommunicationsRS232 or RS485: 1200, 2400, 4800, 9600 or 19200 baud modbus Bisynch or SPI
DisplayDual 4-digit x 7 high intensity LED
Front Panel and Indicators
Mains ON/OFF (0/1) switch
Output ON/OFF switch
2216e Temperature controller
LED indication of supply, interlock and output
Rear Panel Connectors
Mains input ‘Power-Con’ Blue Nutrik type
Heater Output ‘Power-Con’ Grey Nutrik type
Miniature type ‘K’ thermocouple socket
9-way D-type Interlock socket
9-way D-type Comms socket
Fusing: Rear Panel
Mains InputFS1 10A (delay) size ‘O’, 1,25 inches
Temp ControllerFS2 1.0A T (delay) 20mm
DC Supply Pri. FS31.0A T (delay) 20mm
DC Supply Sec. FS42.0A T (delay) 20mm
Heater OutputAs required
Environmental
Operating Temp+5°C to +40°C
Storage-10°C to +70°C
Relative Humidity5% to 85% RH
GeneralNon-explosive atmosphere. Electrically conductive pollution must be excluded from the cabinet
Dimensions
Height3U, 134mm
Width9.5 inch, half rack mounting
Depth380mm, excluding mating connectors
EMC and Safety Standards
Compliant with relative EU directives

 

en_GBEnglish (UK)

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